Optimizing Industrial Freeze-Drying with the Latest Vertical Freeze Dryer Technology
In industrial settings, freeze-drying plays a critical role in preserving sensitive materials while maintaining their structure, integrity, and properties. The industrial vertical freeze dryer is a powerful tool used to remove moisture from products without affecting their quality. The EquilRxnLab industrial vertical freeze dryer provides an effective solution for industries that require reliable, large-scale dehydration processes.
Key Features of Industrial Vertical Freeze Dryer
1. Efficient and Scalable Freeze-Drying Process
An industrial vertical freeze dryer offers significant improvements in sample drying efficiency and product quality. By utilizing advanced vacuum technology and a cold plate temperature of ≤ -55°C (optional -80°C), this freeze dryer ensures optimal dehydration without compromising sample integrity. With a pumping speed of 2L/S and ultimate vacuum pressure of < 5Pa, the system delivers quick and effective moisture removal, making it suitable for large-scale industrial applications.
2. Versatile Sample Handling Capacity
The EquilRxnLab industrial vertical freeze dryer is designed to handle a wide range of sample formats, including both bulk and individual containers. The system features:
- 4 sample trays, each with a diameter of 200mm and 70mm spacing, for efficient drying of larger quantities
- Vial support system for different vial sizes:
- 920 vials (φ12mm)
- 480 vials (φ16mm)
- 260 vials (φ22mm)
This versatility ensures that the freeze dryer can accommodate various product types, from large batches to smaller, high-value samples.
3. High Dehydration Capacity
One of the key benefits of the EquilRxnLab industrial vertical freeze dryer is its high dehydration capacity, with a processing range of 3–4kg/24h. This makes it ideal for industrial-scale operations, where large volumes of products need to be processed in a short amount of time. The air-cooled cooling method ensures that the system operates efficiently even under heavy load, reducing operational costs.
4. Robust and Compact Design
The EquilRxnLab industrial vertical freeze dryer is designed with industrial durability in mind. It boasts:
- Compact dimensions of 600×480×770 mm
- Main unit weight of 63kg
These design features make the freeze dryer suitable for use in a variety of industrial environments without requiring significant floor space. Additionally, its natural defrosting method simplifies maintenance and ensures the unit operates with minimal downtime.
5. Reliable Operating Environment
The industrial vertical freeze dryer is designed to operate in a wide range of environmental conditions. It performs effectively in:
- Operating temperature range of 10°C to 30°C
- Ambient humidity of ≤70%
This ensures that the system remains reliable in various settings, making it suitable for use in diverse industrial processes and product types.
Applications of Industrial Vertical Freeze Dryer
1. Pharmaceutical and Biotechnology Industries
In the pharmaceutical and biotechnology industries, the industrial vertical freeze dryer is used to preserve vaccines, biologics, enzymes, and antibiotics. The precise moisture removal helps maintain the stability, potency, and shelf life of sensitive products.
2. Food and Nutraceuticals
In the food processing industry, freeze-drying is crucial for preserving the nutritional value and flavor of food products. The EquilRxnLab industrial vertical freeze dryer supports the production of freeze-dried fruits, vegetables, and ready-to-eat meals, providing longer shelf life without compromising quality.
3. Chemical and Material Science
For chemical and material science applications, the industrial vertical freeze dryer is used to preserve delicate chemical compounds and create porous materials. It supports the manufacture of specialty chemicals and advanced materials, ensuring that these products retain their structural integrity during storage.
4. Environmental Sample Storage
The industrial vertical freeze dryer is also used in environmental research for the preservation of soil, water, and air samples. Freeze-drying allows researchers to store and transport samples without degradation, ensuring accurate analysis and long-term preservation.
Why Choose EquilRxnLab’s Industrial Vertical Freeze Dryer?
The EquilRxnLab industrial vertical freeze dryer stands out for its combination of efficiency, reliability, and versatility. Key reasons to choose this system include:
- High dehydration capacity (3-4kg/24h)
- Advanced vacuum technology for superior moisture removal
- Customizable vial support for different sample formats
- Compact and robust design for industrial environments
- Air-cooled system for energy-efficient operation
For more details on the industrial vertical freeze dryer, visit:
👉 AKGJ-12 Standard Vacuum Freeze Dryer
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