Understanding the Key Features and Cost Drivers of Box-Type Vacuum Freeze Dryers
The price of box-type vacuum freeze dryers can vary widely depending on several factors, including the design, features, and application needs. For industrial and laboratory applications, box-type vacuum freeze dryers are essential for the efficient and gentle drying of sensitive materials. By understanding what influences the price, users can make more informed decisions when purchasing these devices. In this article, we will explore the key factors that affect the price of these systems and why EquilRxnLab’s box-type vacuum freeze dryers offer excellent value for money.
Factors Influencing the Price of Box-Type Vacuum Freeze Dryers
1. Heating System Type
One of the primary cost determinants for the price of box-type vacuum freeze dryers is the type of heating system used. EquilRxnLab’s box-type vacuum freeze dryer features a silicone oil heating system, which is known for its ability to provide uniform and stable temperature control. This helps prevent thermal damage to sensitive samples while ensuring efficient drying. Silicone oil heating offers a balance between cost and performance, and although more affordable than some other heating systems, it still delivers high reliability for consistent results. The system’s versatility in offering electric heating as an alternative also impacts pricing.
2. Freeze Drying Area and Capacity
The freeze drying area directly affects the scale and cost of a box-type vacuum freeze dryer. EquilRxnLab’s model offers a freeze-drying area of 0.4m², which is optimal for both medium- and large-scale operations. The larger the surface area available for drying, the more materials the unit can handle at once, which naturally increases the price. For example, the AKGJ-30 Silicone Oil Heating Freeze Dryer provides a generous capacity with the ability to handle large sample batches, making it an ideal choice for laboratories that require higher throughput.
3. Water Capture Capacity and Efficiency
The water capture capacity of a box-type vacuum freeze dryer indicates how efficiently the system can extract moisture from samples. The EquilRxnLab freeze dryer boasts a water capture capacity of 6kg/24H, a critical feature for high-performance drying. This capability ensures that the system can handle substantial drying workloads without frequent maintenance or downtime. A higher water capture capacity typically results in a higher initial price but pays off in terms of performance and efficiency over time.
4. Tray and Vial Capacity
Another feature that influences the price of box-type vacuum freeze dryers is the number and type of trays and vials the system can support. The AKGJ-30 freeze dryer comes with 4 sample trays and supports a range of vial capacities to cater to different laboratory and industrial needs. For example, the system can accommodate:
- Small vials (12mm): 2600 pieces
- Small vials (16mm): 1620 pieces
- Small vials (22mm): 860 pieces
These features ensure that the system is flexible and can be used for a variety of applications, from small batch processing to large-scale production. The tray dimensions (300mm length x 345mm width) and tray spacing (50mm) also contribute to the overall price, as they dictate how efficiently the freeze dryer can handle different sample volumes.
5. Shelf Temperature and Cold Trap Temperature
The ability to control shelf temperature is another key aspect affecting the price of box-type vacuum freeze dryers. The EquilRxnLab model offers a shelf temperature range of -50°C to 70°C, providing flexibility for a variety of drying processes. The cold trap temperature of -70°C (unloaded) ensures efficient moisture removal by freezing water vapor, further improving the drying process. These advanced temperature controls contribute to the price of the system, as they ensure precise and reliable results across various applications.
6. Vacuum and Cooling Methods
The ultimate vacuum of a box-type vacuum freeze dryer, such as 2Pa (no load) for the EquilRxnLab model, plays a significant role in the quality and efficiency of the drying process. Systems with a better vacuum performance often come at a higher price due to the technology required to achieve such low pressures. Additionally, the air-cooled cooling method used in the AKGJ-30 freeze dryer is both cost-effective and environmentally friendly. This method helps reduce energy consumption, contributing to lower operational costs over time.
7. Operating Environment Conditions
The price of box-type vacuum freeze dryers is also influenced by the operating environment conditions the system can handle. The EquilRxnLab model is designed to operate in an environment with a temperature range of 10°C to 35°C and a relative humidity of ≤70%. These specifications make the system adaptable to various industrial and laboratory settings, increasing its versatility and value.
Applications of Box-Type Vacuum Freeze Dryers
Pharmaceutical and Biotechnology
Box-type vacuum freeze dryers are indispensable in the pharmaceutical and biotechnology industries, where they are used to preserve biologics, vaccines, enzymes, and other temperature-sensitive products. By removing moisture under controlled conditions, the freeze dryers help maintain the potency and stability of these valuable materials.
Food and Nutraceuticals
The food processing industry also benefits from box-type vacuum freeze dryers for the production of freeze-dried foods. This includes a variety of products such as fruits, vegetables, and ready-to-eat meals. Freeze-drying retains the nutritional content, flavor, and texture of food, making it an essential technique for the industry.
Environmental and Research Applications
In environmental research and material science, freeze-drying is used to preserve sensitive samples, including soil, water, and air samples. By eliminating moisture while maintaining sample integrity, these dryers help preserve materials for long-term storage and analysis.
Why Choose EquilRxnLab’s Box-Type Vacuum Freeze Dryer?
The EquilRxnLab box-type vacuum freeze dryer stands out due to its combination of high performance and cost-effectiveness. With advanced features such as silicone oil heating, a generous freeze-drying area of 0.4m², and impressive water capture capacity, it provides excellent value for money. The system’s flexibility in handling various vials and trays ensures it can cater to a wide range of applications.
For more details on the box-type vacuum freeze dryer, visit:
👉 AKGJ-30 Silicone Oil Heating Freeze Dryer
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